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TDW tool assists decommissioning of UK gas terminal

Published by , Senior Editor
Tanks and Terminals,

T.D. Williamson (TDW) has announced that its proprietary SmartPlug® inline isolation tool has been successful in helping a multinational Energy and Services company decommission an onshore gas terminal in northwest England.

The company required a fast, total solution that would avoid depressurising and blowing down a 40 km, 36 in. gas pipeline, which runs from an offshore field through north and south sub-terminals prior to feeding into the UK’s gas transmission network. A key concern was to complete the line decommissioning safely and quickly, to minimise potential disruptions to the supply schedule.

The SmartPlug tool is a remotely controlled, piggable pipeline pressure isolation device that allows pipeline sections to be isolated at or close to their operating pressure. This reduces downtime during both planned maintenance and unexpected repairs, and keeps pipeline inventory in place.

The operator initially contracted TDW to provide isolation services using a 36 in. SmartPlug tool, providing double-block isolation against the gas pressure in the pipeline. This would enable the safe removal of a 36 in. full bore tee as part of the decommissioning process. During operational discussions, however, the operator requested a pipe end barrier. The goal was to provide a safe vapour barrier behind cutting and welding near 1 km of open, water-filled pipeline potentially containing a low content of dissolved hydrocarbons.

After considering the options, TDW delivered a second 36 in. SmartPlug tool configured to provide a single block isolation as a risk mitigation measure. The single module tool acted as a pipe end barrier to contain the pipeline contents once the pipeline was cut. As time was of the essence, extreme focus and effort were required to deliver the designed, assembled, and tested second single module SmartPlug tool on site within three days.

The operation at the south sub-terminal began by launching, pigging, and setting the first SmartPlug tool to create double-block isolation against the 16 bar (232 psi) gas pressure in the pipeline. Once the first SmartPlug tool was set against full line pressure, the line was depressurised. The second SmartPlug tool was then launched and pigged to the designated location, approximately 40 m upstream of the primary isolation tool. This tool acted as a vapour barrier to the pipeline from the north terminal. Both SmartPlug tools were tracked and remotely activated by the proprietary TDW SmartTrack™ system, which uses extremely low frequency signals from the built-in SmartPlug transponder. After both tools were set, TDW monitored the integrity of each isolation during the full decommissioning work activity.

Upon completion of the decommissioning activities, the SmartPlug tools were pigged back to the receiver using residual gas pressure from the pipeline.

According to Thomas Idland, TDW Senior Manager, Operations Offshore, said: “TDW engineers were available on site at all times during the operation to provide any additional support to the client and TDW operating crew […] The out-of-box solution engineered by TDW and the high quality of execution in the field were recognised and well-appreciated by the client.”

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